Special Machines

Voltar

Machines customized to your necessity.

Projects developed to specific necessity, possibility to start from a standard or previously presented concepts.

Isotron develops automatic or manual welding machines, with pneumatic manipulation, rotating tables, Cartesian system position by servomotor or stepper motor, other equipment integration as (marking laser, vision system, measuring system, bolt feeders, robots, etc).

Control systems by PLC, HMI, and supervisory software development, elaboration of electrical and pneumatic schematics, 3D mechanical projects, specific hardware and firmware development, and more. Those are some of the activities performed by Isotron technical team.

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See below some of the works performed by ISOTRON.

Wire rope compaction and terminal welding

Automatic operation;
Application: mini breaker components;
Low frequency welding technology;
Wire rope compaction system and automatic cutting;
Rotating table for parts transference between stations;
Automatic feeding of terminals by bolt feeder and linear rail;
PLC control and user interaction by HMI;
Welding monitoring with approving control;
Supervisory software for data logging and statistics reports generation.

Automotive connectors welding

Semi-automatic operation;
Mid frequency welding technology;
03 stations with ISOTRON’s dedicated welding inverters;
Vision sensors for components inspections before and after welding;
Rotating table for parts transference between stations;
03 welding heads with individual electrode’s movement and horizontal displacement;
PLC control and user interaction by exclusive supervisory software;
Welding configuration and statistical reports extraction by supervisory software;

Wire rope cutting and compaction

Automatic operation;
High productivity, quality and efficiency in the process;
Low frequency welding technology;
Wire rope cutting and compaction automatic system;
Quickly setup for selection of different wire rope’s length;
Compaction device adaptable for different wire rope’s diameters;
PLC control and user interaction by HMI;
Available power from 10kVA to 50kVA (specification according to application);

Welding and electrical test in automotive brush holders

Semi-automatic operation;
Vision sensors for components inspections before welding;
Two welding station with tweezers head and electrode’s displacement control;
Electrical test for voltage drop/circuit impedance;
Mechanical test of brushes movement;
Rotating table for parts transference between stations;
Marking laser if approved;
Automatic extraction (with segregation of OK / NOK);
PLC control and user interaction by HMI;
Welding configuration and statistical reports extraction by supervisory software

Welding plate for wire ropes in terminals

Semi-automatic operation;
Application: mini breaker’s component;
Mid frequency welding technology;
02 welding heads with 01 shared ISOTRON’s welding inverter (cascade activation);
Vision sensor for components inspection before welding;
Rotating table for parts transference between stations
Automatic extraction (with segregation of OK / NOK);
PLC control and user interaction by HMI;
Welding devices with pneumatics integrations;

Capacitive discharge welding

Automatic operation;
Application; Welding on the top of the cover of the electrolytic capacitor in the terminal;
High productivity, quality and efficiency in the process;
Capacitive discharge welding technology with discharge control of capacitors bank;
Feeder system and automatic manipulating of components;
Force monitor (Head) used for welding;
Compaction device adaptable for different wire rope’s diameters;
PLC control and user interaction by HMI;

Rotor's Collector welding

Semi-automatic operation;
Application: rotor collector welding used in automotive industry or general home appliances, and more;
Low frequency welding technology;
Indexation automatic device and rotor spin;
Possibility of rotor welding with different coverslips (quick setup);
Welding head with adapted tooling for application;
Welding monitoring and supervisory software for data logging and statistical reports generation;
PLC control and user interaction by HMI;

Fuses elements welding

Semi-automatic operation;
Mid frequency welding technology;
Special custom heads for welding elements on top and sides of the component;
Automated setup for element’s high selection;
Component displacement by servo motor;
PLC control and user interaction by HMI;

Automotive joints welding

Semi-automatic operation;
Mid frequency welding technology;
Coordinates XY table with spherical spindle and servomotor control;
Quick setup;
Displacement program register and linking with different welding programs for each spot;
Configurable numbers of welding spots and displacement;

Shunt welding (energy meter)

Semi-automatic operation;
Low frequency welding technology;
Rotating table with two positions, enabling load / download parts without interrupting equipment operational cycle;
PLC control and user interaction by HMI;
Product selection for welding by HMI – Configurable recipes;
Two welding heads sharing same transformer and control (cascade activation);
Tow automated devices manipulating on AgFOS tape between welded elements;
Welding monitoring;