The IS-50 MF SR welding machine from Isotron is an industrial equipment developed for welding rotors, using medium frequency technology and an advanced digital control system. Designed to meet high-demand projects, this machine stands out for its efficiency, robustness, and intelligent automation.
Main Equipment Integrated into the Project
The IS-50 MF SR machine system consists of a set of high-performance equipment:
- Inverter of medium frequency IMF-15 – Raises the electrical network frequency to 1kHz, allowing greater control and quality in welding.
- Welding transformer model MF2-8,4-5,0-TMUR-M6P-1B – Essential for converting alternating current into direct and constant current, ensuring precise welds.
- IHM Plus (Human-Machine Interface) – Modern touch screen for controlling welding parameters, with up to 250 configurable programs.
- Closed-loop control system – Ensures stability in current and higher quality in the joining of parts.
- Set of welding head for vertical welding and rotor rotation head – Allows precise positioning and automated movement of the rotor during the process.
- Fixation device and stator cradle – Provides safety and stability in handling the parts.
- Electrical and pneumatic panels, with control buttons, sensors, and protection according to NR12.
Relevant Technical Characteristics
- Power supply: 380V three-phase
- Power: 60 kVA (duty cycle of 20%)
- Operating frequency: 1000 Hz
- Number of welding programs: 250
- Adjustable welding current: from 1.5 to 15.0 kA
- Current control: Closed-loop in the secondary
- Operating modes: Automatic, manual, operator, and supervisor
Advantages of the IS-50 MF SR Machine
- Highly precise welding with control via digital interface
- Repeatability in welding processes with tolerance control
- Intuitive interface with real-time adjustment possibilities
- Reinforced safety with two-hand controls and sensors
- Modular design, facilitating maintenance and upgrades
Applications of the Machine
Ideal for automotive production lines, electric motor factories, and industries working with rotating components, this machine was built for high productivity and reliability.
